Maintainability engineering is
rapidly growing in importance because of its considerable
contribution towards the reduction in maintenance costs
of a product during its operation. At the same time maintainability
theory provides a very powerful tool with which to provide
engineers with a quantitative description of the ability
of their products to be restored to working order,
by performing appropriate maintenance tasks.
Reliability Centred Maintenance
(RCM) has success stories around the world and the following
facts and figures were given courtesy of QARS,
TACS and DataTeam.
Typical Benefits:
- Reduction in spares inventory
of 20-25%
- Reduction in maintenance costs by up to 40%
- Reduction in new spares purchased of 10-15%
- Improvement in plant availability by up to 15% and
- Improvement in equipment reliability
RCM has been named to emphasise
the role that reliability theory and practice plays in
properly focusing (or centering) preventive maintenance
activities on the retention of the equipment's inherent
design reliability. As the name implies, then, reliability
technology is at the very center of the maintenance philosophy
and planning process.
RCM breaks down into four steps
for analysis
- Assets Criticality Analysis (ACA)
- Failure Modes Effects Analysis (FMEA)
- Failure Characteristic Analysis (FCA)
- Maintenance Strategy Selection (MSS)
RCM ensures that both today and in
the future, the engineer understand "why" each
task in maintenance is important, so no effort is wasted on doing what is meaningless.
RCM ensures that the task selection
derives from a comprehensive knowledge of equipment failure
modes because it is at that level of detail where failure
prevention, detection, or discovery must occur. If the
tasks selection process, whatever it may be, does not
do this, then there is no assurance that the task really
does anything particular useful.
RCM ensures that the most effective
(least costly) task is chosen for implementation.
Location |
Contract |
Client |
Hong Kong |
Damper Analysis |
Howden Buffalo Calidair Division |
Hong Kong |
DSD TP25/93 - Tai Po Sewage Treatment Works Phase
IV-B |
Chevalier (Envirotech) Limited |
|